1997 KTM 540 Suspension Tuning: Shock Valving & Fork Spring Set Up

(2 customer reviews)

$1490.00  Was $3350.00

IN STOCK

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1997 KTM 540 Product Info

1997 KTM 540 Suspension Tuning Set Up By Graeme Brough

Send us any set of dirt bike suspensions to be tuned with custom valving and re-sprung for your weight and riding level! From Pro to Average Joe! Personally built by Graeme Brough himself (custom tuning forks & shocks for Ricky Carmichael, James Stewart, Axel Hodges & more! Can be further customized with Fork Coatings and Colors. (See options above)

Custom dirt bike shock tuning is the best money one can spend when upgrading your dirt bike! Example of one of our customers TB. So, No worries, you’re in great hands!

1997 KTM 540 Suspension Tuning: Shock Valving & Fork Spring Set Up 1 

Included Specs on this Dirt bike fork re-valve & shock re-sprung kit?

 
    • Worn items replaced – minor wear items like OEM seals and bushings included.
    • Suspension re-valve setup for the terrain type and bike use provided.
    • Fork & Shock correct spring rate installed for your riding level and riding weight.
    • Customization – A complete build sheet is also sent with each suspension set!
    • Tuning – the smartest money spent for any dirt bike build.
    • The product photo is for reference only, forks and shocks we sell yet are not included with this product.

      What to include on the checkout page notes !-

    • Year and model of bike—Rider’s Weight, Riding level, and main type of terrain the bike will be used on.
    • Shipping is included back to the original address-  yet send your suspension here- Graeme Brough 6285 E SPRING ST # 495 LONG BEACH, CA 90808-4020 US

Free Shipping

Free shipping
within the continental US.

Product Options

Upgrades and/or product condition options are available for this part.

180-Day Guarantee!

No need for returns when compatibility and product quality is covered.

Compatibility/Fitment

This is a list of all the years we carry this part for, yet there may be a different part number from year to year. If your bike is listed, no worries; the product will fit your ride. If any mods are done to the bike, please let us know on the checkout page or in a message after purchase so we can send the correct product for your ride.

BrandModelYear
KTMKTM 5401990
KTMKTM 5401991
KTMKTM 5401992
KTMKTM 5401993
KTMKTM 5401994
KTMKTM 5401995
KTMKTM 5401996
KTMKTM 5401997
KTMKTM 5401998
KTMKTM 5401999
KTMKTM 5402000
KTMKTM 5402001
KTMKTM 5402002
KTMKTM 5402003
KTMKTM 5402004
KTMKTM 5402005
KTMKTM 5402006

2 reviews for 1997 KTM 540 Suspension Tuning: Shock Valving & Fork Spring Set Up

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  1. Todd Kirby

    this is a game changer, saved me from some hard landings and about 3-4% faster per lap at Glen Helen.

  2. bill yates

    best upgrade I’ve done on any bike!

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Questions of the customers & Same-day Answers from the Riders.

    This fits 2000 yz80? Also how long does it take to build
  1. 0 votes
    QThis fits 2000 yz80? Also how long does it take to buildanswer now
    A

    Yes, once sent in 2 weeks yet we do have ready to go for $1500 more.

  2. I have a 2009 yz250 two stroke and I’m 5’6” with an inseam of 28”” can you lower my front and rear suspension approximately 2 inches? I mainly ride motocross tracks. I am 60 years old now but rode and raced motocross 35 years ago, didn’t ride for many years but now I’m gotten back into going to Mx tracks having a lot of fun but I can’t touch the ground on my bike which makes it hard to start the bike after a fall over on track?
  3. 0 votes
    QI have a 2009 yz250 two stroke and I’m 5’6” with an inseam of 28”” can you lower my front and rea...... Read more answer now
    A

    yes not a problem just order and we'll make it happen.

  4. Hi, I have a 2023 beta 390 rrs and bought the springs front and rear for my weight how much to have those put in along with valving?
  5. 0 votes
    QHi, I have a 2023 beta 390 rrs and bought the springs front and rear for my weight how much to ha...... Read more
    There are no answers for this question yet. Answer now
  6. Have 2024 yz 250f . Im 46yr..6ft- 185 naked,, im a top c/middle b vet class.. loved stock setup a suspension guy talked me into making more durable going 1spring higher. He revalved and put .50 in one side left other stock, without my permission and 500$ later. I just want either stock settings or you guys build for me what you think should have… how long until id get suspension back after you receive? Thank you so much
  7. 0 votes
    QHave 2024 yz 250f . Im 46yr..6ft- 185 naked,, im a top c/middle b vet class.. loved stock setup a...... Read more answer now
    A

    We can handle this yet takes about 2-3 weeks to get them done order, then we can dial ya in.

  8. Can you modify forks for a shorter rider?
  9. 0 votes
    QCan you modify forks for a shorter rider?answer now
    A

    100%, this is also reversible if ever needed to change back to stock height, just send in ur forks and shock after purchase-  total cost is $1200 for this service and height adjustment.

  10. When I punches the suspension rebuild how do I send them to you guys to rebuild them?
  11. 0 votes
    QWhen I punches the suspension rebuild how do I send them to you guys to rebuild them?answer now
    A

    A gun case is the best and easiest way.

  12. I have a 1999 ktm 200 exc I’ve really been enjoying riding and completely lost with how to go about it it being such a older bike. Just not to familiar with dirt bikes. Yet! Suggestions?
  13. 0 votes
    QI have a 1999 ktm 200 exc I’ve really been enjoying riding and completely lost with how to go abo...... Read more answer now
    A Yes, there's a ton to be done to bring down weight and add updated suspension and brakes or yes a suspension tune alone will do wonders yet some of the 20+-year-old parts need to be replaced and sourced.

Need help with installation? Get a hold of a live agent.

FAQ

Is Shipping Included?

Yes, there is free shipping on all 1997 KTM 540 Suspension Tuning: Shock Valving & Fork Spring Set Up‘s in the continental US.

Is fitment guaranteed?

Yes, when all options are selected for the 1997 KTM 540 Suspension Tuning: Shock Valving & Fork Spring Set Up, fitment is guaranteed.

Do you ship worldwide?

Yes, we ship all products internationally for an additional cost. Additional shipping costs for a product will show when your region is selected on the checkout page under shipping.

What is your product return policy?

With any 1997 KTM 540 Suspension Tuning: Shock Valving & Fork Spring Set Up for sale online, PayPal, Apple Pay, Google Pay and credit card are covered by a 180-day return policy.

How do I speak with a live agent?

Click on the dirtbike helmet icon for a quick email/call or text-back response to any question you may have.1997 KTM 540 Suspension Tuning: Shock Valving & Fork Spring Set Up 2

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    Reviews

    4.5
    4.5 out of 5 stars (based on 489 reviews)
    Excellent69%
    Very good12%
    Average18%
    Poor0%
    Terrible1%

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    1991 cr500 airbox assembly

    June 3, 2024

    When I couldn’t find the part on a single other website I found oemdirtbikeparts & let me tell you I was thoroughly impressed with how he had one in stock & was very easy to talk to regarding the condition of the used one vs the new. Excellent customer service 200% will be buying from Boston again.

    Graydon Book

    Long shipping time yet worth the wait!

    April 2, 2024

    I have a Husky 501 that I went all out on with brighter lights, KYB forks, and better wheels. took about 45 days, yet I’m beyond pleased with the Organization of this company!

    Chase

    Custom Build

    March 10, 2024

    Have a 02 yz250 I wanted to make my own. With the help of Boston we decided to do 24 yz450f swingarm axles rear brakes 18mm by 50mm kyb a kit rear shock with sss forks and Brembo brakes! Really happy and lost 10lbs with the help of their wheels. Looking to do ti bolts but I think its more than enough as is and I’m very happy compared to my ktm 150 2022 model. Thx for all the help with my endless question. Tip with work with this company… buy some items then ask as at first they blocked me for asking 10 questions then not buying anything which I know understand they get over a 100 emails a day and Boston was the only guy that truly could help me do this correctly and I am astounded with his knowledge and quickness of responses on all of these unique questions I had!

    Heath

    Stark Varg 1997 KTM 540 Mods!

    December 30, 2023

    Stark Varg 1997 KTM 540 Mods!

    My new stark varg is a piece of art, we just added suspension coatings, tunning, and works Brembo brakes to start, waiting on the new A60 Rims and titanium bolt kit to complete this already amazing bike! after 40 year of motocross riding this bike is a game changer especially with adding a dual hand and foot rear brake set up! Thx team really an enjoyable experience

    Gary now an Electric dirt bike lover!

    Carbon handlebars

    December 19, 2023

    They weren’t kidding these are 70% lighter and feel great and im 6ft 2 so they’re plenty wide, about a 1/2 inch narrower than my stock set up yet i like this.

    Hector

    Helped fix my issues

    November 14, 2023

    Took a while but well worth the wheels and fork combo

    Derick

    MY idea of therapy

    August 28, 2023

    I like to ride a bike and then see how one can improve the design and with the help of Boston and His team, we have done such many times these past few years! Thx for keeping me sane!

    Chuck

    Dual sport build

    August 4, 2023

    Purchased a used fe501 because I wanted to build it from the ground up. Paid 9000 for a 2020 with 600 miles that had a slip on pipe. Talked to Boston and he said to sell off all the parts we weren’t going to use. After getting 3500 back for the parts I was in a street legal beast for 5500 then I dropped around 8000 in this bike… with about 50 hours of work its a 60+ whp do anything machine. Wheels, forks, throttle body, ECU, brakes, crazy bright lights and shed over 15 pounds from stock. Can outrun any street bike in an urban area and still enjoy a motocross ride at my local track. A great feeling of accomplishment is felt every time I take it out!

    Kent

    custom dirt bike wrap!

    July 13, 2023

    I wanted purple plastics for my husky yet no one made it so we did black plastics with dark matte purple which turned out excellent, very trick to have an all-black bike with matching plastics to the bolts they sell!

    Frank

    KTM build

    June 5, 2023

    With a world that’s unknown the bike make me feel free to whatever comes my way for the last decade I’ve had this company help me with my modifications on my bikes and yes they take time to get me the part yet its done right every time!

    Vance

    Front brake mod -

    May 15, 2023

    After seeing the Stark Varg E-bike running Yamaha forks with Brembo brakes I wanted to see why so I tried this on my 23 yz450f with their works front brake kit. For $1000+ dollars I wasn’t sure it was worth it yet when I use my front brake 100+ times a moto it was highly noticeable when finger strength later in the 45-minute GP. I 100% recommend this company yet plan it out and be prepared to wait 4-6 weeks as it did which was worrying until I asked my friend who knows the owner from riding with him at the Glen Helen 24 hours!

    yz450f 23 guy

    Customer experience

    March 7, 2023

    First off 5+star rating from me. I ordered parts from them twice now and no problems at all the only thing that made me nervous was how long it takes to ship parts but dont be worried you will get it. They get the impossible parts you cant get else ware discontinued parts aswell no problem for them. Be patient and play nice. If it was not for them my bike would be a bucket of bolts scrape yard. Keep in mind their making the impossible possible and bust their ass doing so for you. Be thankful their here . I cant thank them enough oemdirtbike parts are the real deal. I could hug them for what they did for me

    Yamarama

    Took a while to receive all products yet well worth the wait!

    March 2, 2023

    Had a dream to build a kx500 dune bike that could hit any jump I threw at it. We started out by sending the shock and their KYB fork upgrade kit to Graeme Brough with custom excel a60 rims to match. Brembo brakes were added as well yet more of a want than a need. the biggest upgrades from me were the custom bored 41mm PWK Keihin short body and KYB forks set up for the dunes. the bike is also 15 pounds lighter between all the work we did with the titanium parts and newer suspension and wheels etc. Already had a buddy offer $15,000 after I’d hammered this thing for a year so had to stop by and leave a proper review, as most times in life we forget to say thanks to the people that helped make our thoughts a reality.

    Austin C

    Response from OEMdirtbikeparts.com

    Yes, at this time most items will take some time to ship please contact us via 9515957838 via text with the exact year model, and product needed to see if we can ship quicker!

    No Delivery

    March 2, 2023

    I ordered a part Nov 7th, have yet to receive it nor receive a refund have made many attempts to contact oem about it and ask for a tracking number because i had never received one. communication would be nice since i paid 885.37 on one part

    mik braska

    Response from OEMdirtbikeparts.com

    Hi Mik, We’ve tried reaching out twice to discuss the best options for ordering the Husaberg 570 wiring harness components as it’s a special order from Austria, and will take a long time to source these rare items.

    Check the Q/A section on the Product Pages for better response time and answers!

    Check the Q/A section on the Product Pages for better response time and answers!

    Text 19515957838 your year/model & exact part needed to see if we can help! For international buyers please reach out on Instagram for easy communication @oemdirtbikeparts.

    Shipping & Returns help are on the bottom of this website as those are no longer handled in this section.

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