KTM 540 Chain Sprocket Kit: Upgrade Options

This KTM 540 Chain and Sprocket Kit is all that’s needed to replace worn sprockets or change the power delivery with different gearing.   More…

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$199.00  Was $532.78

(1 review)
Sprocket sizes desired
Will send OEM Gearing if left blank.

Complete KTM 540 Chain & Sprocket Set:

This KTM 540 Chain & Sprocket Kit is all that’s needed to replace worn sprockets or change the power delivery with different gearing. See the last 2 pics for the strongest chain and best sprockets made- add the $200 option for this setup, and adjust the chain 5x less! Includes Ti sprocket bolts and nylon nuts as well with this $200 option.

What’s included in this KTM 540 Drive Kit?

  • Gold Chain Non-o-ring (O-ring Option Above).

  • Steel Sprockets (aluminum available in the green check box above).

  • Circlip (chain connector kit)

  • Stock sprocket sizes will be sent unless noted differently.

  • The product photo is for reference only, the part you receive will be specific to the make and model of your bike.

Compatibility/Fitment

This is a list of all the years we carry this part for, yet there may be a different part number from year to year. If your bike is listed, no worries; the product will fit your ride. If any mods are done to the bike, please let us know on the checkout page or in a message after purchase so we can send the correct product for your ride.

BrandModelYear
KTMKTM 5402000
KTMKTM 5402001
KTMKTM 5402002
KTMKTM 5402003
KTMKTM 5402004
KTMKTM 5402005
KTMKTM 5402006

Questions? Go to Q&A

1 review for KTM 540 Chain Sprocket Kit: Upgrade Options

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  1. Kent –

    this sprocket is amazing never had one that wore this little after 100+ hours now. buy another kit for my StarkVarg now!

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What options do you offer for 2026 Triumph Tf450E ? Do you have 14 tooth front ? stock is 13 tooth ,are they the same as Tf450 ? Matt Kelley asked on August 5, 2025

Yes we have any style and sprocket sizes for that ride as we have one in the shop our self!

 Boston Morse answered on August 6, 2025 store manager
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How many teeth are on the front sprocket Crystal Maclean asked on July 21, 2025

Your choice from 12-15 for most models!

 Boston Morse answered on July 23, 2025 store manager
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Quiero saber si se ajusta a Honda xr650 L 2025 Deivi De León asked on June 26, 2025

Yes

 Boston Morse answered on June 27, 2025 store manager
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Your question
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What options do you offer for 2026 Triumph Tf450E ? Do you have 14 tooth front ? stock is 13 tooth ,are they the same as Tf450 ? Matt Kelley asked on August 5, 2025

Yes we have any style and sprocket sizes for that ride as we have one in the shop our self!

 Boston Morse answered on August 6, 2025 store manager
(0) (0)
Add an answer
Your answer
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Name
* Name is required
* Please tick the checkbox to proceed
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How many teeth are on the front sprocket Crystal Maclean asked on July 21, 2025

Your choice from 12-15 for most models!

 Boston Morse answered on July 23, 2025 store manager
(0) (0)
Add an answer
Your answer
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Name
* Name is required
* Please tick the checkbox to proceed
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
Quiero saber si se ajusta a Honda xr650 L 2025 Deivi De León asked on June 26, 2025

Yes

 Boston Morse answered on June 27, 2025 store manager
(0) (0)
Add an answer
Your answer
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Name
* Name is required
* Please tick the checkbox to proceed
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FAQ

Is Shipping Included?

Yes, there is free shipping on all KTM 540 Chain Sprocket Kit: Upgrade Options‘s in the continental US.

Is fitment guaranteed?

Yes, when all options are selected for the KTM 540 Chain Sprocket Kit: Upgrade Options, fitment is guaranteed.

Do you ship worldwide?

Yes, we ship all products internationally for an additional cost. Additional shipping costs for a product will show when your region is selected on the checkout page under shipping.

What is your product return policy?

With any KTM 540 Chain Sprocket Kit: Upgrade Options for sale online, PayPal, Apple Pay, Google Pay and credit card are covered by a 30-day return/replace policy if the product is defective or if you don’t receive what you ordered. But since most products we offer are customized to your order, we cannot accept returns and provide refunds for non-warranty reasons (but our products are easy to sell on eBay or Craigslist!). Read more here.

How do I speak with a live agent?

Use the Q&A feature on any product page (see the Q&A tab on this page, for example) where you can get product-specific answers to your questions, OR get one-on-one pro help by phone or video using our Pro Direct Connect service.
KTM 540 Chain Sprocket Kit: Upgrade Options 1

Click here to browse more parts & upgrades for your KTM 540.

Free Shipping

Free shipping
within the continental US.

Product Options

Upgrades and/or product condition
options are available for this part.

Product Guarantee!

Compatibility and quality is guaranteed!
Return defective items within 30 days.

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